Combining AI and a Connected Workforce for Workplace Safety and Optimization
Enhancing Workforce Management and Safety with Innovative Technology at Petrobras
Customer Case: Petrobrás
Petrobras, a leading player in the global petroleum industry, has consistently prioritized the safety and efficiency of its operations. In light of the challenges associated with managing a large workforce and numerous contractors during the refinery construction phase and offshore activities, Petrobras has turned to innovative solutions. The company's innovation department spearheaded a groundbreaking Proof of Concept (POC) aimed at revolutionizing workforce monitoring and safety compliance.
Petrobras, or Petróleo Brasileiro S.A., is a Brazilian multinational corporation in the petroleum industry, founded in 1953. It has grown to become one of the largest oil companies in the world, employing over 50,000 people. Petrobras operates in 18 countries across four continents and has proven reserves of around 8.84 billion barrels of oil equivalent. The company produces approximately 2.8 million barrels of oil and natural gas daily, supported by more than 130 production platforms and 16 refineries. Additionally, Petrobras manages a network of over 7,000 gas stations. Known for its significant investments in deep-water and ultra-deep-water oil exploration, Petrobras is a leader in offshore technology and production.
The Challenge
Managing thousands of workers across vast and remote locations, particularly in the harsh environments of offshore operations, poses significant difficulties. Ensuring that every worker adheres to safety protocols, takes appropriate breaks, and maintains productivity requires meticulous monitoring. Additionally, Petrobras needed a system to track and manage access to restricted areas, validate certifications and training, and respond swiftly to emergencies.
The Solution
Petrobras’ innovation department collaborated with SmartX Technology Inc. to develop a comprehensive software and hardware solution. The core of this initiative is the SMARTX HUB platform, which integrates with advanced smart badges to provide real-time geolocation and safety monitoring. This solution not only tracks worker movements but also ensures compliance with Brazil’s stringent NRs regulations, which govern worker safety in the petroleum industry.
Key features of the system include:
- Smart Badges: Equipped with GPS, GPRS, Bluetooth, UWB, and Lora modules, these badges enable precise tracking and real-time communication. They feature panic buttons, fall detection sensors, and are capable of receiving and sending alerts.
- Centralized Dashboard: The SMARTX HUB platform provides a centralized dashboard accessible via web and mobile applications. This dashboard displays real-time data on worker locations, safety alerts, and compliance status, enabling quick decision-making and response.
- Automated Alerts and Notifications: The system generates alerts for unauthorized access, document expirations, proximity to restricted areas, and other safety violations. These alerts are sent to the appropriate personnel for immediate action.
- Geofencing: The platform allows for the creation of dynamic and fixed geofences, ensuring that workers remain within safe zones and are alerted if they enter hazardous areas.
- Data Analytics: Integration with PowerBI offers advanced data analytics, enabling the identification of trends, compliance tracking, and continuous improvement in safety protocols.
Implementation and Results
The POC involved rigorous testing and validation of the system in real-world scenarios. This included both laboratory and field tests, ensuring the solution’s reliability and effectiveness under various operational conditions. The implementation phase saw the deployment of the smart badges and the integration of the SMARTX HUB across multiple sites, including offshore platforms and refinery construction zones.
The results were impressive:
- Improved Safety Compliance: The system ensured adherence to NR36 regulations, significantly reducing safety incidents and ensuring that all workers had up-to-date certifications and training.
- Enhanced Monitoring: Real-time tracking and automated alerts provided a comprehensive view of worker movements and safety status, enabling quick responses to potential hazards.
- Operational Efficiency: By automating many manual processes, the system reduced paperwork and administrative burden, allowing staff to focus on critical tasks.
- Informed Decision-Making: The analytics provided by the system enabled Petrobras to identify and address potential risks proactively, improving overall safety and operational efficiency.
Conclusion
The innovative POC by Petrobras' innovation department, in collaboration with SmartX Technology Inc., showcases the potential of advanced technology in enhancing workforce management and safety in the petroleum industry. By leveraging smart badges and an integrated software platform, Petrobras has set a new standard for safety and efficiency, ensuring the well-being of its workforce and the smooth operation of its extensive projects.
For more details on this innovative project and other initiatives, visit our website and stay tuned for more updates on how Petrobras continues to lead in safety and operational excellence
Combining for Workplace Safety and Optimization AI and a Connected Workforce for Workplace Safety and Optimization with Smartx HUB
Designed to align with the mandates of organizations within the sector, the platform transforms smartphones and wearables into a comprehensive operational and safety tool. It empowers workers with connected insights and information, which loops back to decision-makers, creating a holistic ecosystem of data and engagement.
